Material Technology

Hydrophobing products from renewable raw materials - Enhanced recyclability and flame retardancy

Ref.-No. 6724

Keywords: Insulation, Heat Loss, Insulation Materials, Renewable Raw Materials, Miscanthus (Chinese Reed), Hydrophobic, Thermal Activation

Various materials are used to insulate buildings against heat loss. They include polystyrene-based or polyurethane-based materials, materials made of mineral wool, and naturally occurring materials such as wood shavings, wood fibers, perlite, and expanded glass or clay. Both the fibers and the insulating materials used involve technically complex manufacture requiring high primary energy consumption, both severe disadvantages. Some of the raw materials are also not available everywhere.
So the University of Bonn has developed a material that improves on existing solutions in both ecology and energy consumption. It does so with plant components from renewable raw materials such as the miscanthus (commonly known as silvergrass). These plants can be grown almost anywhere, require very little of their environment, and absorb large quantities of carbon dioxide (CO2). Other plant species offer similar potential.
To make such a plant-based starting material commercially viable, it must be protected from the adverse effects of water. So developing a hydrophobing method was critical. This method involved treating the starting material with a hydrophobing agent. The starting material is shredded (chopped or ground, for instance). Then a mixture of the plant-based starting material and at least one stainless steel soap is manufactured and heated. The thermal activation thus achieved causes the hydrophilic group from the metal group to accumulate on the surface of the plant-based starting material.

Competitive Advantages

  • No high-energy drying necessary
  • Recyclable, compostable material
  • Avoids disadvantages of wet processes
  • Product characteristics can be influenced during the manufacturing process
  • Can slow ignition behavior and thermal degradation

Commercial Opportunities

The hydrophobized starting material thus manufactured can be further processed to create a semi-finished product or final product such as an insulating or construction material. It can be shaped to fit the application by means of binding or pressing the hydrophobized starting material. Panels thus produced can be used as insulation panels. Product characteristics can be changed by means of stainless steel soap. Its ignition-retarding properties are especially attractive.

Current Status

A series of experiments have been performed and sample parts manufactured. A German patent application is pending, and international patents can be applied for. At the behest of the University of Bonn, PROvendis offers interested companies licenses for the invention and the opportunity for technology refinement.

Technology Readiness Level

1 2 3 4 5 6 7 8 9
Experimental proof of concept

Relevant Puclications

LÜDERS MOLL, ALEXANDER KLEIN, SOREN JANNIS HEIDEMANN, GEORG VÖLKERING, JESSICA RUMPF AND RALF PUDE: Improving Mechanical Performance of Self-Binding Fiberboards from Untreated Perennial Low-Input Crops by Variation of Particle Size. Materials 2024, 17, 3982. doi.org/10.3390/ma17163982.

An invention from the University of Bonn.

Catherine Hartmann

ha@provendis.info
+49 208 9410546